Documentation

Manufacturing documentation Control crate cards DCCT Interface Cards Sensors & interfaces

Energy storage Interlocks list FGC Configuration Voltage Control

Manufacturing Documentation
	SIRIUS S [HCRPAEJ] 4-quadrant power converter \| 5ppm precision \| output ratings:450V/450Apk, 200Arms	SIRIUS 2P [HCRPAEK] 4-quadrant power converter \| 5ppm precision \| output ratings:450V/900Apk, 400Arms	SIRIUS 4P and SIRIUS 4P+ [HCRPAFB] and [HCRPBFB] 4-quadrant power converter \| 5ppm precision \| output ratings:450V/1800Apk, 800Arms
Project documentation	.edms
SIRIUS Converter	[family specification] - EDMS #1586436 [model selection guide] - EDMS #1540790 [output voltage ripple specification] - EDMS #1585714 [Safety files] - SIRIUS_S - SIRIUS_2P - SIRIUS_4P [EMC Directive] - .edms
Installation procedure	.edms
Maintenance	- Capacitor test bench [documentation - procedure – test reports] - Capacitor reforming [documentation - procedure – test reports] - Functionnal tester [documentation - procedure – test reports]
Operation	Request for modified Operational Requirements for Sirius Power Converters
manufacturing specification	CERN presentation .edms Project presentation .edms Technical specification .edms
Simulation Model	[simplified model]	[simplified model]	4P
Power diagram	Principe - Production	Principe - Production	Principe - Production
Magnetics	Isolation Transformer 400/300V, 50Hz, 20kVA - [specification] [documentation] [FAT] Boost Reactor 5mH, 13kHz, 50Arms - [specification] [documentation] [FAT] Output Filter Reactor 0.6mH, 6.5kHz, 450A/200Arms - [specification] [documentation] [FAT]
Power stack [HCRAMVQ]	Power Stack Assembly - [technical specification] [technical questonaire] [Drawings][FAT] [Thermal stress studies/simulation models] - IGBT H-bridge Mitsubishi CM1200DC-34N [datasheet] - IGBT Boost Mitsubishi CM400DY-34A [datasheet] - Gate driver [datasheet] [shematic] [specification][All-3-Drivers][HB3-Boost-card][HB1-HBridge-card] - Interface card: see "interface cards" table below - DC-link discharge resistor rated 250W, 10kOhm. Actual dissipation ~85W @ 930V. SiC Power stack documentation
Precharge network	3 x 8.2Ω enclosed current limiting resistor, overtemperature protection [Specifications] [Datasheet] \| [Datasheet] Circuit breaker - [Datasheet] AC contactor - [Datasheet]		3 x 2.2Ω enclosed current limiting resistor, overtemperature protection [Specifications] [Datasheet] \| [Datasheet] Circuit breaker - [Datasheet] AC contactor - [Datasheet]
Crowbar & Fast Discharge	Integrated pair of resistors (combo resistor) in aluminium housing with thermal switch (130Celcius) - Damping resistor: 2.2Ω/56kJ [specification] [documentation] - Fast discharge resistor: 33Ω 185kJ [specification] Crowbar Switch type: Thyristor [datasheet] Crowbar Controller type: Active/Passive controller, electrical interface [Specification] [EDA-02811] [datasheet] Fast discharge Switch: 32A 6-pole [datasheet]
Output filter	.edms

Earth leakage detection network	Network type: resistive voltage divider (see "Interface cards" table below) Leakage current threshold: 5mA through sensing resistor VS state card detection level: 0.5Volt Sensing resistor: 100Ω/0.25W Divider resistor (each branch): calculated 8.8kΩ/6W, implemented as 5x22k/14W \|\| 5x22kΩ/14W wire enamelled resistors, max op.temp 85C High frequency decoupling capacitor (parallel to sensing resistor): 40μF (implemented as 20μF\|\|20μF)
Signal VS Conditioning Card	EDA-02690-V2-8 [Burden calculations sheet] [Seuils et echelles analog intlk]
Stand-by service tool	.url

Control Crate Cards (click here for data source)
Card information				used in
Crate slot	Description	EDA file	Barcode	S	2P	2S	4P
1	RegFGC3 PSU 15V 5V	EDA-02322-V2-0	HCRFAAB002	x	x	x	x
2	DCCT V2V	EDA-02710-V1-2	HCRAKAB001		x	x	x
2	DCCT I2V	EDA-02283-V3-3		x
3	Extension	EDA-03365-V1-0	HCRAJQU002 HCRAJQU003	x	x	x	x
4	FGC3 Analog board FGC3 Network board FGC3.1 Mainboard FGC3 Cassette ANA103 Ethernet Dual-Purpose	EDA-03242-V2-0 EDA-03228-V3-1 EDA-03372-V1-0		x x x	x x x	x x x	x x x
5	VS state control	E DA-02261-V4-1	HCRAIRL003	x	x	x	x
6	VS Regulation	EDA-02262-V4-0	HCRAIRO003 HCRALSX004	x	x	x	x
7	VS Measurement 1	EDA-03302-V1-0		x	x	x	x
8	VS Measurement 2	EDA-03302-V1-0					x
9	VS Analog Interlock 1	EDA-03222-V2-1		x	x	x	x
10	VS Analog Interlock 2	EDA-03222-V2-1					x
11	empty	-	-	-	-	-	-
12	VS Digital Interlock 1	EDA-02263-V3-2	HCRAIRM003	x	x	x	x
13	VS Digital Interlock 2	EDA-02263-V3-2	HCRAIRM003				x
14	Termination	EDA-03361-V1-0		x	x	x	x
15	RegFGC3 PSU 15V 5V	EDA-02322-V2-0	HCRFAAB002	x	x	x	x
16	Termination right	EDA-02322-V2-0	HCRAJNO001 HCRAJNO002	x	x	x	x

DCCT [MACC+] [STACC]
Brick				use	description	head	electronic unit	signal cond. board	synoptic
S	2P	4P	4P+
x				regulation	Output current	MACC+ 600A	none	I2V card [link]	EDMS1893219
	x			regulation	Output current	STACK 1000A	STACC	V2V card [link]	EDMS1893219
		x	x	regulation	Output current	STACK 2000A	STACC	V2V card [link]	EDMS1893219

Interface Cards (measurements and control signal interfacing between power part and control crate)
Card information				Card Quantity
Brick	Description	EDA file	Barcode	S	2P	2S	4P
1	FBCK Lem Vbus	EDA-01065-V3-1		1	2	2	4
2	FBK LEM Vout	EDA-01065-V3 -0		1	2	2	2
3	Support PTC	EDA-00362-V4-0		2	4	4	8
4	Earth fault detection	EDA-03476-V3-0		1	1	1	1
5	Crowbar firing	EDA-02811-V2-0		1	2	2	4
6	Interlock card	EDA-02940-V2-0		1	2	2	4
7	VS Conditioning [spreadsheed]	EDA-02690-V2-8		1	2	2	4
8	Front panel	EDA-03469-V2-0		1	1	1	1
9	DC-link supervision	EDA-03567-V1-1		1	2	2	4
10	P.Stack interface	EDA-02812-V3-0		1	2	2	4
11	U-ret filter card	EDA-03651-V1-0		1	2	2	4
12	EIS Chain Selector (optional)	EDA-04142-V1-0

Sensors & Interfaces
Brick				type	description	sensor	interface board	signal conditioning	target board
A	B	C	D	Voltage
x	x	x	x	regulation	DC-link voltage	LEM V25-P/SP5	EDA-01065	EDA-02690-V2-8	EDA-03302-V1-0
x	x	x	x	display	DC-link voltage	direct on busbar	EDA-03567	EDA-3469-V1-0	EDA-03469-V2-0
x	x	x	x	interlock	DC-link voltage	direct on busbar	EDA-03567	EDA-02690-V2-8	Control crate
x	x			regulation	Brick output voltage	LEM V25-P/SP5	EDA-01065	EDA-02690-V2-8	EDA-03302-V1-0
x	x	x	x	interlock	Brick output voltage	direct on busbar	EDA-00362	EDA-02690-V2-8	Control crate
x				regulation	Load voltage (FGC3)	direct on busbar	EDA-03476	EDA-02690-V2-8	EDA-03302-V1-0
				Current
x	x			regulation	Active damping current	TI 4NC5326-0CE20	-	EDA-02690-V2-8	Control crate
x	x	x	x	interlock	Crowbar current	LEM HAS-50-S		EDA-02690-V2-8	Control crate
x	x	x	x	regulation	Phase R current	TI 4NC5117-0CC20		EDA-02690-V2-8	EDA-03302-V1-0
x	x	x	x	regulation	Phase S current	TI 4NC5117-0CC20		EDA-02690-V2-8	EDA-03302-V1-0
x	x	x	x	regulation	Phase T current	TI 4NC5117-0CC20		EDA-02690-V2-8	EDA-03302-V1-0
x				interlock	Earth fault current	direct on sensing resistor	EDA-03476	EDA-02690-V2-8	Control crate
x	x	x	x	regulation	Brick output current	LEM LA-305S-SP1		EDA-02690-V2-8	EDA-03302-V1-0
x	x	x	x	interlock	Fast discharge current	LEM HAS-50-S		EDA-02690-V2-8	Control crate
				Temperature
x	x	x	x	interlock	Water flow monitor	ELETTA V1 GSS15 R-8-16lt/min	EDA-02940		Control crate
x	x	x	x	interlock	Transformer over-temp	thermal switch (135C)	EDA-02940		Control crate
x	x	x	x	interlock	Power stack over-temp	thermal switch (50C)	EDA-02940		Control crate
x	x	x	x	interlock	Filter reactor over-temp	thermal switch (135C)	EDA-02940		Control crate
x	x	x	x	interlock	Boost reactor over-temp	thermal switch (135C)	EDA-02940		Control crate
x	x	x	x	interlock	Combo resistor over-temp	thermal switch (130C)	EDA-02940		Control crate
x	x	x	x	interlock	Cabinet doors	mech. switch	EDA-02940		Control crate

Energy storage unit
Parameter	Symbol	SIRIUS S			SIRIUS 2P/2S			SIRIUS 4P			Unit
Nominal installed capacitor energy		30 kJ	60 kJ	90 kJ	60 kJ	120 kJ	180 kJ	120 kJ	240 kJ	360 kJ
Equivalent total installed capacitance	C_tot	41.7	83.3	125	83.3	166.7	250	166.7	333.3	500	mF
Equivalent installed capacitance/brick	C_tot	41.7	83.3	125	41.7	83.3	125	41.7	83.3	125	mF
Maximum stored energy (900V)	E_M,cyc	17	34	51	34	68	101	68	135	203	kJ
Maximum discharge of dc-link	ΔV	300	300	300	300	300	300	300	300	300	V
Maximum usable energy	ΔE	9.4	18.7	28	18.7	37.5	56	37.5	75	113	kJ
Capacitor type	29mF/400V [Specification] [Datasheet and qualification tests]
List of Power stacks & ESU	.edms
Capacitor bank	five parallel branches of three series connected capacitors

Interlocks
	interlock slot of card EDA-02940-V2-0
position	Brick A		Brick B		Brick C		Brick D
A	Transformer	135°C	Transformer	135°C	Transformer	135°C	Transformer	135°C
B	Boost reactor	135°C	Boost reactor	135°C	Boost reactor	135°C	Boost reactor	135°C
C	Filter reactor	135°C	Filter reactor	135°C	Filter reactor	135°C	Filter reactor	135°C
D	Power stack	50°C	Power stack	50°C	Power stack	50°C	Power stack	50°C
E	Combo resistor	130°C	Combo resistor	130°C	Combo resistor	130°C	Combo resistor	130°C
F	Precharge resistor	130°C	not used		(4P+) Doors E		(4P+) Doors F
G	MCB AUX	NC	not used		not used		not used
H	a. Doors brick A and brick M b. Fast discharge switch A c. Earthing switch	NC	a. Doors brick B b. Fast discharge switch B	NC	a. Doors Brick C b. Fast discharge switch C	NC	a. Doors brick D b. Fast discharge switch D	NC
I	Water flow rate	11l/min	Water flow rate B	11l/min	Water flow rate C	11l/min	Water flow rate D	11l/min

FGC Configuration Files
Type	Sirius S	Sirius 2P	Sirius 4P
FGC config file	.txt	.txt	.txt
DSP and VS State Machine config file
Analog Interlock config file

EIS
EPC Interventions instruction SPS Access Control: SPS Layout EIS Boucle câblée Procédure Modification Configuration EIS Note explicative EIS CTF3 Status of LASS EIS EIS Faisceau et EIS-machines assurance qualite

Protections
Circtuit breaker settings Analog Interlock trip levels Precharge Sequence

Regulation DSP
DSP program - O.Michels DSP expert guide RegFGC3 features DSP card test procedure EDMS DSP documentation

FGC3
Control properties Class 61 properties

CONFIGURATION FILES
FGC config. file DSP comfig file VS state Machine [config][parameters] Switching frequency settings

Tools
Mailing lists Control loops tunning Current Frequency Response by M.Martino RST Control theory by A. Nicoletti

Electronic Boards
Analog Measurements [sch][pcb][iinterfaces] VS State control [sch][pcb][interfaces] DSP regulation card [sch][pcb][interfaces] scf filter design - EDMS 1376605 Analog Interlock 2.0 [sch][pcb][spec][manual]

Debug/Testing boards-[all]
Active Extender - EDA-02502 Passive Extender - EDA-02503 Front panel VS State - EDA-02296 VS State front-panel pinout Regulation DSP front-panel pinout RegFGC3 diagnostics

Debug/Testing boards-[all]

CERN Accelerating science

Voltage Control

Sirius S

Sirius 2P

Sirius 4P