Documentation

Manufacturing Documentation

	SIRIUS S [HCRPAEJ]4-quadrant power converter | 5ppm precision | output ratings:450V/450Apk, 200Arms	SIRIUS 2P [HCRPAEK]4-quadrant power converter | 5ppm precision | output ratings:450V/900Apk, 400Arms	SIRIUS 4P and SIRIUS 4P+ [HCRPAFB] and [HCRPBFB]4-quadrant power converter | 5ppm precision | output ratings:450V/1800Apk, 800Arms
Project documentation	.edms
SIRIUS Converter	[family specification] – EDMS #1586436  [model selection guide] – EDMS #1540790  [output voltage ripple specification] – EDMS #1585714  [Safety files] – SIRIUS_S – SIRIUS_2P – SIRIUS_4P  [EMC Directive] – .edms
Installation procedure	.edms
Maintenance	– Capacitor test bench [documentation – procedure – test reports] – Capacitor reforming [documentation – procedure – test reports] – Functionnal tester [documentation – procedure – test reports]
Operation	Request for modified Operational Requirements for Sirius Power Converters
manufacturing specification	CERN presentation .edms Project presentation .edms Technical specification .edms
Simulation Model	[simplified model]	[simplified model]	4P
Power diagram	Principe – Production	Principe – Production	Principe – Production
Magnetics	Isolation Transformer 400/300V, 50Hz, 20kVA – [specification] [documentation] [FAT] Boost Reactor 5mH, 13kHz, 50Arms – [specification] [documentation] [FAT] Output Filter Reactor 0.6mH, 6.5kHz, 450A/200Arms – [specification] [documentation] [FAT]
Power stack [HCRAMVQ]	Power Stack Assembly – [technical specification] [technical questonaire] [Drawings][FAT] [Thermal stress studies/simulation models]  – IGBT H-bridge Mitsubishi CM1200DC-34N [datasheet]   – IGBT Boost Mitsubishi CM400DY-34A [datasheet]   – Gate driver [datasheet] [shematic] [specification][All-3-Drivers][HB3-Boost-card][HB1-HBridge-card]  – Interface card: see “interface cards” table below  – DC-link discharge resistor rated 250W, 10kOhm. Actual dissipation ~85W @ 930V. SiC Power stack documentation
Precharge network	3 x 8.2Ω enclosed current limiting resistor, overtemperature protection [Specifications] [Datasheet] | [Datasheet] Circuit breaker – [Datasheet] AC contactor – [Datasheet]		3 x 2.2Ω enclosed current limiting resistor, overtemperature protection [Specifications] [Datasheet] | [Datasheet] Circuit breaker – [Datasheet] AC contactor – [Datasheet]
Crowbar & Fast Discharge	Integrated pair of resistors (combo resistor) in aluminium housing with thermal switch (130Celcius) – Damping resistor: 2.2Ω/56kJ [specification] [documentation] – Fast discharge resistor: 33Ω 185kJ [specification]Crowbar Switch type: Thyristor [datasheet] Crowbar Controller type: Active/Passive controller, electrical interface [Specification] [EDA-02811] [datasheet] Fast discharge Switch: 32A 6-pole [datasheet]
Output filter	.edms
Earth leakage detection network	Network type: resistive voltage divider (see “Interface cards” table below) Leakage current threshold: 5mA through sensing resistor VS state card detection level: 0.5Volt Sensing resistor: 100Ω/0.25W Divider resistor (each branch): calculated 8.8kΩ/6W, implemented as 5x22k/14W || 5x22kΩ/14W wire enamelled resistors, max op.temp 85C High frequency decoupling capacitor (parallel to sensing resistor): 40μF (implemented as 20μF||20μF)
Signal VS Conditioning Card	EDA-02690-V2-8 [Burden calculations sheet]  [Seuils et echelles analog intlk]
Stand-by service tool	.url

Control Crate Cards (click here for data source)
Card information				used in
Crate slot	Description	EDA file	Barcode	S	2P	2S	4P
1	RegFGC3 PSU 15V 5V	EDA-02322-V2-0	HCRFAAB002	x	x	x	x
2	DCCT V2V	EDA-02710-V1-2	HCRAKAB001		x	x	x
2	DCCT I2V	EDA-02283-V3-3		x
3	Extension	EDA-03365-V1-0	HCRAJQU002 HCRAJQU003	x	x	x	x
4	FGC3 Analog board FGC3 Network board FGC3.1 Mainboard FGC3 Cassette ANA103 Ethernet Dual-Purpose	EDA-03242-V2-0 EDA-03228-V3-1 EDA-03372-V1-0		x x x	x x x	x x x	x x x
5	VS state control	EDA-02261-V4-1	HCRAIRL003	x	x	x	x
6	VS Regulation	EDA-02262-V4-0	HCRAIRO003 HCRALSX004	x	x	x	x
7	VS Measurement 1	EDA-03302-V1-0		x	x	x	x
8	VS Measurement 2	EDA-03302-V1-0					x
9	VS Analog Interlock 1	EDA-03222-V2-1		x	x	x	x
10	VS Analog Interlock 2	EDA-03222-V2-1					x
11	empty	–	–	–	–	–	–
12	VS Digital Interlock 1	EDA-02263-V3-2	HCRAIRM003	x	x	x	x
13	VS Digital Interlock 2	EDA-02263-V3-2	HCRAIRM003				x
14	Termination	EDA-03361-V1-0		x	x	x	x
15	RegFGC3 PSU 15V 5V	EDA-02322-V2-0	HCRFAAB002	x	x	x	x
16	Termination right	EDA-02322-V2-0	HCRAJNO001 HCRAJNO002	x	x	x	x

DCCT [MACC+] [STACC]
Brick				use	description	head	electronic unit	signal cond. board	synoptic
S	2P	4P	4P+
x				regulation	Output current	MACC+ 600A	none	I2V card [link]	EDMS1893219
	x			regulation	Output current	STACK 1000A	STACC	V2V card [link]	EDMS1893219
		x	x	regulation	Output current	STACK 2000A	STACC	V2V card [link]	EDMS1893219

Interface Cards (measurements and control signal interfacing between power part and control crate)
Card information				Card Quantity
Brick	Description	EDA file	Barcode	S	2P	2S	4P
1	FBCK Lem Vbus	EDA-01065-V3-1		1	2	2	4
2	FBK LEM Vout	EDA-01065-V3-0		1	2	2	2
3	Support PTC	EDA-00362-V4-0		2	4	4	8
4	Earth fault detection	EDA-03476-V3-0		1	1	1	1
5	Crowbar firing	EDA-02811-V2-0		1	2	2	4
6	Interlock card	EDA-02940-V2-0		1	2	2	4
7	VS Conditioning [spreadsheed]	EDA-02690-V2-8		1	2	2	4
8	Front panel	EDA-03469-V2-0		1	1	1	1
9	DC-link supervision	EDA-03567-V1-1		1	2	2	4
10	P.Stack interface	EDA-02812-V3-0		1	2	2	4
11	U-ret filter card	EDA-03651-V1-0		1	2	2	4
12	EIS Chain Selector (optional)	EDA-04142-V1-0

Sensors & Interfaces
Brick				type	description	sensor	interface board	signal conditioning	target board
A	B	C	D	Voltage
x	x	x	x	regulation	DC-link voltage	LEM V25-P/SP5	EDA-01065	EDA-02690-V2-8	EDA-03302-V1-0
x	x	x	x	display	DC-link voltage	direct on busbar	EDA-03567	EDA-3469-V1-0	EDA-03469-V2-0
x	x	x	x	interlock	DC-link voltage	direct on busbar	EDA-03567	EDA-02690-V2-8	Control crate
x	x			regulation	Brick output voltage	LEM V25-P/SP5	EDA-01065	EDA-02690-V2-8	EDA-03302-V1-0
x	x	x	x	interlock	Brick output voltage	direct on busbar	EDA-00362	EDA-02690-V2-8	Control crate
x				regulation	Load voltage (FGC3)	direct on busbar	EDA-03476	EDA-02690-V2-8	EDA-03302-V1-0
				Current
x	x			regulation	Active damping current	TI 4NC5326-0CE20	–	EDA-02690-V2-8	Control crate
x	x	x	x	interlock	Crowbar current	LEM HAS-50-S		EDA-02690-V2-8	Control crate
x	x	x	x	regulation	Phase R current	TI 4NC5117-0CC20		EDA-02690-V2-8	EDA-03302-V1-0
x	x	x	x	regulation	Phase S current	TI 4NC5117-0CC20		EDA-02690-V2-8	EDA-03302-V1-0
x	x	x	x	regulation	Phase T current	TI 4NC5117-0CC20		EDA-02690-V2-8	EDA-03302-V1-0
x				interlock	Earth fault current	direct on sensing resistor	EDA-03476	EDA-02690-V2-8	Control crate
x	x	x	x	regulation	Brick output current	LEM LA-305S-SP1		EDA-02690-V2-8	EDA-03302-V1-0
x	x	x	x	interlock	Fast discharge current	LEM HAS-50-S		EDA-02690-V2-8	Control crate
				Temperature
x	x	x	x	interlock	Water flow monitor	ELETTA V1 GSS15 R-8-16lt/min	EDA-02940		Control crate
x	x	x	x	interlock	Transformer over-temp	thermal switch (135C)	EDA-02940		Control crate
x	x	x	x	interlock	Power stack over-temp	thermal switch (50C)	EDA-02940		Control crate
x	x	x	x	interlock	Filter reactor over-temp	thermal switch (135C)	EDA-02940		Control crate
x	x	x	x	interlock	Boost reactor over-temp	thermal switch (135C)	EDA-02940		Control crate
x	x	x	x	interlock	Combo resistor over-temp	thermal switch (130C)	EDA-02940		Control crate
x	x	x	x	interlock	Cabinet doors	mech. switch	EDA-02940		Control crate

Energy storage unit
Parameter	Symbol	SIRIUS S			SIRIUS 2P/2S			SIRIUS 4P			Unit
Nominal installed capacitor energy		30 kJ	60 kJ	90 kJ	60 kJ	120 kJ	180 kJ	120 kJ	240 kJ	360 kJ
Equivalent total installed capacitance	Ctot	41.7	83.3	125	83.3	166.7	250	166.7	333.3	500	mF
Equivalent installed capacitance/brick	Ctot	41.7	83.3	125	41.7	83.3	125	41.7	83.3	125	mF
Maximum stored energy (900V)	EM,cyc	17	34	51	34	68	101	68	135	203	kJ
Maximum discharge of dc-link	ΔV	300	300	300	300	300	300	300	300	300	V
Maximum usable energy	ΔE	9.4	18.7	28	18.7	37.5	56	37.5	75	113	kJ
Capacitor type	29mF/400V [Specification] [Datasheet and qualification tests]
List of Power stacks & ESU	.edms
Capacitor bank	five parallel branches of three series connected capacitors

Interlocks
	interlock slot of card EDA-02940-V2-0
position	Brick A		Brick B		Brick C		Brick D
A	Transformer	135°C	Transformer	135°C	Transformer	135°C	Transformer	135°C
B	Boost reactor	135°C	Boost reactor	135°C	Boost reactor	135°C	Boost reactor	135°C
C	Filter reactor	135°C	Filter reactor	135°C	Filter reactor	135°C	Filter reactor	135°C
D	Power stack	50°C	Power stack	50°C	Power stack	50°C	Power stack	50°C
E	Combo resistor	130°C	Combo resistor	130°C	Combo resistor	130°C	Combo resistor	130°C
F	Precharge resistor	130°C	not used		(4P+) Doors E		(4P+) Doors F
G	MCB AUX	NC	not used		not used		not used
H	a. Doors brick A and brick M b. Fast discharge switch A c. Earthing switch	NC	a. Doors brick B b. Fast discharge switch B	NC	a. Doors Brick C b. Fast discharge switch C	NC	a. Doors brick D b. Fast discharge switch D	NC
I	Water flow  rate	11l/min	Water flow rate B	11l/min	Water flow rate C	11l/min	Water flow rate D	11l/min

FGC Configuration Files
Type	Sirius S	Sirius 2P	Sirius 4P
FGC config file	.txt	.txt	.txt
DSP and VS State Machine config file
Analog Interlock config file

EIS
EPC Interventions instruction SPS Access Control: SPS Layout EIS Boucle câblée Procédure Modification Configuration EIS Note explicative EIS CTF3 Status of LASS EIS EIS Faisceau et EIS-machines assurance qualite

Protections
Circtuit breaker settings Analog Interlock trip levels Precharge Sequence

Regulation DSP
DSP program – O.Michels DSP expert guide RegFGC3 features DSP card test procedure EDMS DSP documentation

FGC3
Control properties Class 61 properties

CONFIGURATION FILES
FGC config. fileDSP comfig file VS state Machine [config][parameters] Switching frequency settings

Tools
Mailing lists Control loops tunning Current Frequency Response by M.Martino RST Control theory by A. Nicoletti

Electronic Boards
Analog Measurements [sch][pcb][iinterfaces] VS State control [sch][pcb][interfaces] DSP regulation card [sch][pcb][interfaces] scf filter design – EDMS 1376605 Analog Interlock 2.0 [sch][pcb][spec][manual]

Debug/Testing boards-[all]
Active Extender – EDA-02502 Passive Extender – EDA-02503 Front panel VS State – EDA-02296 VS State front-panel pinout Regulation DSP front-panel pinout RegFGC3 diagnostics

Debug/Testing boards-[all]

Voltage Control

Sirius S

Sirius 2P

Sirius 4P